Featured Starting Formulations:

 

 

 

1. Economical High Viscosity Wood Sealer and Lacquer Formulation:

 

Coating Formulations

Components                                                 Lacquer                      Sealer

                                                          (Wt %)                   (Wt %)

CAB-531-1                                           20.3                       16.7

Maleic Resin                                          12.4                      16.7

Alkyd Resin (60%)                                  4.7                        2.7

DOP                                                    1.8                        1.2

Xylene                                                 20.4                       8.9

Tolene                                                 20.4                      35.7

Isopropyl Alcohol                                   11.3                      8.6

n-Butyl Alcohol                                      3.3                          -

Acetone                                               4.3                        7.6

BYK 344 Leveling Agent                           0.1                          -

OK412 Silica                                         0.9                          -

S 395 NS Powdered PE Wax                     0.1                          -

Zinc Stearate                                         -                          1.9

 

Reduction for spray application

 

Both the lacquer and sealer formulations require solvent reduction between 100 and 150 volume percent prior to spray application. When formulating thinners, it is important to keep the ratio of aromatic hydrocarbons, alcohols, and oxygenated solvents similar to that shown in the formulation.

 

Solvent Composition

Component                                                   Lacquer                      Sealer

                                                                     (Wt %)                   (Wt %)

Xylene                                                 36.1                       16.2

Toluene                                               33.0                       57.7

Isopropyl Alcohol                                   18.4                       13.8

n-Butyl Alcohol                                       5.4                         -

Acetone                                               7.1                       12.3

Physical Constants

                                                                      Lacquer                      Sealer

Formula Solids                            

          Wt  %                                       39.90                     38.09

          Vol %                                        31.65                     31.26

Wt/Vol

          lb / gal                                       7.87                       7.83

          kg / L                                        0.94                       0.94

CAB / Maleic / Alkyd / DOP Ratio        54.1/33.3/7.6/5.0     46.1/46.1/4.5/3.3

          (by weight)

Gardner Viscosity @ 25oC                         Z-4                        Z-3

Coverage, ft2/gal @ 9 mil                         507                        501

Method of Application                         Cold Spray-Air Atomization       Cold Spray-Air Atomization

Reduction, vol %                                100 to 150                        100 to 150

 

 

 

2. Automotive Refinish Primer-Surfacer and Body Putty Formulations

 

Coating Formulation

Component                                       Refinish Primer                     Body Putty

                                                         (Wt %)                             (Wt %)

Acryloid A-21 resin (100%)            10.17                               15.94

CAB-381-2 (100%)                       2.62                                 4.55

Santicizer 160 Plasticizer               1.31                                 2.28

Titanium dioxide                           9.17                                 14.23

Talc                                          18.95                               29.50

Zinc stearate                              2.25                                 3.50

Toluene                                      32.73                               21.00

n-Butyl acetate                            9.15                                 4.50

Isopropyl Alcohol                          9.15                                 4.50

MIBK                                          4.50                                   -

 

Solvent Composition

Component                                       Primer Surfacer                    Body Putty

                                                              (Wt %)                    (Wt %)

Toluene                                                59.5                       70.0

n-Butyl acetate                                     16.6                       15.0

Isopropyl alcohol                                    16.6                       15.0

Methyl isobutyl ketone                            7.3                           -

 

 

3. Lacquer Formulation for Leather Topcoat

 

Component                                       Wt%                                       Function

CAB-381-2                                  8.6                                 Film-former

Flexol 4GO plasticizer           1.1                                  Plasticizer

Toluene                                     45.7                                 Solvent

n-Butyl acetate                            39.9                                 Solvent

Ethyl alcohol                               4.6                                  Solvent

BYK-344 flow additive                   0.1                                  Flow aid

 

Physical properties

Viscosity, #4 Fordcup, 24oC                     20 sec

Nonvolatile                                           10 %

 

 

4. Lacquer Formulation for Can coating

 

Component                                                                        Wt %

Vinnol E 15/40 A                                                       14

Phenodur PR 285                                                       5.5

Epikote 834                                                             3

Acetic Acid                                                              1

Solvents                                                                 76.5

 

Solvent Composition

Component                                                                        Wt %

Xylene                                                                    54

Cyclohexanon                                                           36

Methoxy propyl acetate                                             10

 

 

 

5. Starting Formulation for Toweling Flooring

 

Coating Formulation

Component                                                                        Wt %

Epikote 215                                                             7.7

Paste, 60% red iron oxide in Epikote 828 (Colorant)         0.3

Sand, 1-2 mm                                                         60.5

Sand, 0.2-0.5 mm                                                    31.0

BYK A530 (Antifoam agent)                                         0.5

 

Curing Agent Composition

Epikure F 205                                                           4.1

 

 

6. Ink Formulation for PVDC-Coated Films

 

Component                                                                        Wt %

CAP-504-0.2                                                            9.0

Plexigum N80 Resin                                                    3.0

Dibutyl Phthalate                                                       2.0

Pigment                                                                   12.0

Lancoglidd TD (25%) Wax                                           2.3

4:1 denatured ethanol:ethyl acetate                             71.7

 

 

7. Formulation for PVC Pipe Joining Adhesive

 

Component                                                                           Wt %

Methyl Ethyl Ketone                                                  65.6

Cyclohexanon                                                           9.4

Vinnol H 11/59                                                          25

Aerosil 200                                                              2

 

Adhesive Properties

Solids Content                                                         26.5 %

Viscosity

          Brookfield spindle 5

                   10 r.p.m.                                              11200 mPa.s

                   50 r.p.m.                                               8400 mPa.s

                     100 r.p.m.                                          7730 mPa.s

 

 

8. Formulation for Anticorrosion Coating

 

Component                                                                        Wt %

SILBOND 40                                                             50.0

Anhydrous Ethanol                                                    44.1

Water                                                                     5.7

Hydrochloric Acid (37%)                                            0.2

 

 

9. Corrosion Protection Paint Formulation for Steel Structures

 

Part A

Component                                                                         Wt %

Desmophen A160                                                      31.85

Acronal 700 L, 10% in EA                                            0.51

Bentone 38 suspension, 10%                                       9.94

Tronox R-KB-4                                                          9.20

Bayferrox 415                                                           0.80

Chrom Oxide Green GN-M                                            4.68

Micro-Talc IT Extra                                                   6.53

 

Part B

Micaceous iron oxide                                                 25.67

Solvesso 100                                                           3.18

 

Part C

Desmodur N75 MPA                                                   7.64

 

 

 

Raw Material Description and Suppliers

 

Product

Description

Wt %  Solids

Supplier

CAB-531-1

CAB-381-2

BYK 344

BYK A530

Aerosil 200

OK 412 silica

S 395 N5 PE Wax

Flexol 4GO Plasticizer

 

Acryloid A-21

Plexigum N80

Santicizer 160

Vinnol E 15/40 A

Vinnol H 11/59

Phenodur PR 285

Epikote 834

Epikote 215

Silbond 40

Desmophen A-160

Desmodur N75

Bayferrox 415

Acronal 700 L

Bentone 38

Tronox R-KB-4

Lancoglidd

Cellulose Acetate Butyrate

Cellulose Acetate Butyrate

Mar and Slip resistant agent

Antifoam agent

Fumed Silica

Flatting agent

Powdered polyethylene

Tetraethylene glycol di-2-ethylhexoate

Acrylic Resin

Polyacrylate

Phthalate plasticizer

Vinyl Resin

Vinyl Resin

Phenolic Resin

Epoxy Resin

Epoxy Resin

Ethyl Silicate Resin

Polyurethane Resin

Polyisocyanate

Iron Oxide pigment

Deaeration agent

Thixotropy agent

Pigment

Micronized Wax

100

100

100

100

100

100

100

100

 

100

100

100

100

100

55

100

100

40

60

75

100

50

10

100

100

Eastman

Eastman

BYK Chemie

BYK Chemie

Degussa

Degussa

Shamrock

Union Carbide

 

Rohm & Haas

Rohm GmbH

Monsanto

Wacker Chemie

Wacker Chemie

Solutia

Resolution

Resolution

Silbond

Bayer Chemie

Bayer Chemie

Bayer Chemie

BASF

Rehox GmbH

Kerr-McGee

G-Langer

 

 

 

 

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